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Wire size for 200 amps at 200 feet

The smallest wire that carries 200 amps safely, then checked so no more than 3% of the voltage is lost over 200 feet at 240 volts.

Volts

NM-B house cable (Romex)

Not NM-B

Over 55 amps or this far, run wires in conduit or SER cable.

Copper wires in conduit (THHN)

3/0 AWG

2.55% voltage drop

Aluminum (SER or XHHW)

250 kcmil

2.82% voltage drop

For a whole-house service only: NEC 310.12 lets a dwelling's main service or feeder run at 83% of its rating, so 200 A can use 2/0 AWG copper or 4/0 AWG aluminum. That does not apply to a subpanel feeder or a single circuit.

Every size at 200 feet and 200 amps

SizeCarries, NM-B (60°C)Carries, conduit (75°C)Drop, copperDrop, aluminum
14 AWG15 A15 A102.3%-
12 AWG20 A20 A64.3%106.0%
10 AWG30 A30 A40.3%66.7%
8 AWG40 A50 A25.5%42.0%
6 AWG55 A65 A16.4%26.9%
4 AWG70 A85 A10.3%16.9%
3 AWG85 A100 A8.17%13.4%
2 AWG95 A115 A6.47%10.6%
1 AWG110 A130 A5.13%8.43%
1/0 AWG125 A150 A4.07%6.70%
2/0 AWG145 A175 A3.22%5.30%
3/0 AWG165 A200 A2.55%4.20%
4/0 AWG195 A230 A2.03%3.33%
250 kcmil215 A255 A1.72%2.82%
300 kcmil240 A285 A1.43%2.36%
350 kcmil260 A310 A1.22%2.02%

How the size is picked

  1. Amps first. The wire has to carry the breaker's amps: NEC Table 310.16, with NM-B house cable held to the 60°C column and wires in conduit to the 75°C column. Small wires are capped at 15 A for 14 AWG, 20 A for 12 AWG and 30 A for 10 AWG copper.
  2. Then distance. Long runs lose voltage. The size goes up until no more than 3% is lost, the figure the NEC recommends for a branch circuit, using the wire resistances in NEC Chapter 9, Table 8.
  3. Distance is one way. Measure from the panel to the load; the math counts the trip out and back.

Motors, EV chargers and anything that runs for three hours or more are sized at 125% of their load. Local codes can be stricter; your inspector has the last word.

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